钣金加工
PRODUCTS
钣金加工：材料、类型与应用
钣金 是一种用途广泛的材料，通过专门的加工工艺制成薄而平的片状结构。它是制造业和金属加工中不可或缺的组成部分，厚度范围广泛——从超薄箔材到厚规格板材。常见的基材包括钢、铝、铜、黄铜和锡，每种材料都具有独特的机械性能和耐腐蚀特性，适用于不同行业的需求。
常见钣金类型
- 冷轧钢 (CRS) – 表面光滑、尺寸公差小、强度高。常用于精密制造、汽车零部件和工业设备。
- 热轧钢 (HRS) – 成本较低，表面略粗糙，适用于建筑、框架和重型结构应用。
- 镀锌钢 – 表面镀锌以防锈，广泛用于户外、屋顶、墙板以及腐蚀环境。
- 不锈钢 – 极强的抗锈蚀、抗污和耐热性能。常用于厨房电器、食品加工、医疗设备和建筑工程。
钣金应用行业
- 汽车与航空航天 – 车身面板、发动机部件、支架和结构件。
- 建筑业 – 屋顶板、墙板、框架、暖通风管及建筑覆层。
- 消费品 – 家电、外壳及装饰配件。
- 工业设备 – 机械外壳、输送系统和制造设备外壳。
- 艺术与设计 – 定制家具、标识和金属雕塑。
钣金加工工艺
- 切割 – 剪切、激光切割、等离子切割和水刀切割。
- 折弯 – 折弯机、辊压成型和冲压。
- 冲孔 – 使用冲床加工孔洞、槽口或切口。
- 成型 – 深拉、旋压和精密辊压成型。
- 连接 – 焊接、铆接及粘合，确保结构强度。
钣金加工的优势
- 多功能性 – 可根据几乎任何应用定制成各种设计。
- 强度与耐久性 – 在保持轻量化的同时提供优异的结构强度。
- 成本效益 – 可扩展生产，材料供应广泛，降低制造成本。
- 可持续性 – 完全可回收，支持环保制造实践。
产品信息
- Process: Bending, Cutting
- Material: Aluminum
- Application: Power Supply
- Finish: Anodizing
- Part No: 10.09.00012
产品信息
- Process: Bending
- Material: Aluminum 5052
- Application: Power Supply
- Finish: Clear Anodizing
- Part No: 10.08.00015
产品信息
- Process: Bending, Punching
- Material: Aluminum 5052
- Application: Power Supply
- Finish: Anodizing
- Part No: 10.07.00019
产品信息
- Process: Bending, Cutting
- Material: Aluminum 5052
- Application: Power Supply
- Finish: Clear Anodizing
- Part No: 10.04.00029
产品信息
- Process: Bending, Punching
- Material: Aluminum 5052
- Application: Power Supply
- Finish: Clear Anodizing
- Part No: 10.07.00031
产品信息
- Process: Bending, Punching
- Material: Aluminum 5052
- Application: Power Supply
- Finish: Clear Anodizing
- Part No: 10.08.00042
− Cofan的钣金 −
− Cofan的钣金加工工艺 −
Sheet Metal
15 Videos
− Cofan的粉末/油漆涂层工艺 −
Powder/Oil Coating
10 Videos
− 钣金加工概念 −
数控冲压 (NCT冲压)
拉伸
倒角
氩弧焊
卷边
激光切割
铆钉安装
折弯
粉末喷涂
成品
− Cofan的设备 −
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Sheet Metal Machines List
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Machine Name
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Brand
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Laser Cutting
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Mitsubishi ML3015
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NCT
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AMODA AE2510
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Bending
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FMB - 4015 M5012 Sm-1680 |
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Riveting
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Local Brand x 4 ea
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Welding
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Local Brand x 1 ea
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Drill
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ZQ4113 ZQ4116 |
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Tapping
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SWJ - 6
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Press
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HTH - 300 x 2ea SPEC. JH - 100 |
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Laser Engraving
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DP - FC - 20 - JM
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Painting
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Out - Sourcing
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NCT Machine:AMDA AE-2510NT
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Machine Name
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Amada AE-2510NT
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|---|---|
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Punching Capacity (KN)
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200
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Driving Mode
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AC Servo Drive
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Maximum Machined Plate Thickness (mm)
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3.2 (Brush Table) 6.4 (High-Density Brush) *Optinal |
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Axismovement (mm)
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1270 x 2500
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Maximum Axis Movement Speed (m/min)
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X :80, Y:60
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Maximum Workpiece Mass (kg)
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50 (F1), 150 (F4)
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Punching Speed (min-1)
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X:50, Y:280 (Stroke = 5mm, Spacing = 25.4mm) |
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Engraving (min-1)
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900
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Machining Accuracy (mm)
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± 0.1 (Softmode 0.07)
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Turret Rotation Speed (min-1)
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30
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Al Rotation Speed (min-1)
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60
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NC Device
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AMNC/ PC
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Power Supply Capacity (kVA)
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19
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Average Power Consumption (kW)
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4.5
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Maximum Airconsumption (NL/min)
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750
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Machine Weight
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12500
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Laser Machine:MITSUBISHI ML3015LVP-35CF-R
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Machine Name
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MITSUBISHI ML3015LVP-35CF-R
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|---|---|---|---|
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Moving Mode
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Flight Path (3-Axis Light Movement)
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Control Mode
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X-Y-Z Simultaneous 3 Axis (Z-Axis can be copied control) |
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Indicators/ Performance |
Maxium Workpiecee Size (mm)
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3050 x 1525
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Table Bearing Weight (Kg)
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690
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Job Support Height (from ground level) (mm)
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850
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Switching Table
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Yes
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Travel Length (X/Y/Z - axis) (mm)
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3100/1550/120
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Speed
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Max. Positioning (m/min)
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Max 85 (X,Y single axis)
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Max. Machining Positioning (m/min)
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30
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Accuracy
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Positioning Accuracy (mm)
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0.050/500 (x,y-axis, 0.1/100 or less (Z-axis)
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Repeated Positioning Accuracy (mm)
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± 0.010 (X,Y -axis)
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Machining Head (Machining Lens) (mm)
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⦶50.8 (⦶2.0") *f190.5(f7.5")
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Configurable Vibrator
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ML35CF-R
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Power Required (kVA)
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8
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Net Weight (KG)
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Processing Machine Body
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About 9900
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Switched Section
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About 1800
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Bending Machine: OSM OG-100 ||
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Machine Name
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Bending Machine: OSM OG-100 ||
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|---|---|
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Pressure KN (tons)
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1000 (100)
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Bending Length (mm)
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3100
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Table Travel (mm)
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100
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Number of Cylinders
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3
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Rising Speed (mm/s)
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50 ~ 63
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Bending Speed (mm/s)
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1 ~ 13
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Decreasing Speed (mm/s)
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52
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Fuel Tank Capacity (L)
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80
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Motor Power (KW)
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7.5 KW
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Total Motor Power (KW)
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8.5 KW
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Input Wire (mm2)
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10
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Machine Weight (kg)
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6800
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Bending Machine: HEIGEI EG3613
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Machine Name
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HEIGEI EG 3613
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|---|---|
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Bending Pressure
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360Kn (36T)
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Pressurized Drive Mode
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Serve Motor + Heavy Load Lead Screw
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Machine Bend Length
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1300 mm
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Countertop Height
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870mm
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Throat Depth / Height
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300mm / 420mm
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Total Bend Stroke
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150mm
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Width of The Inside of The Rack
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960mm
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Number of Machine Axes
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6
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D-Axis Descent/ Ascent Speed
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0 ~ 120 mm/s
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D-Axis Pressurization Speed
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0 ~ 100 mm/s
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L-Axis Travel Speed
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500 mm / 0 ~ 200 mm/s
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Z-Axis Travel Speed
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130 mm / 0 ~ 200 mm/s
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Backstabbing Refers to The Number
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2
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Control System
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Bending & HEIGEI
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Display Controls
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10 inch TFT
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Power Capacity
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220V 13.5KW
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Device Form Factor
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2000 x 1400 x 2350
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Total Equipment Weight
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3.3 T
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− 规格 −
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Item
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Desc.
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Remark
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|---|---|---|---|
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Materials
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Aluminum, Steel, Brass, Stainless Steel
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The sense of copper cannot be processed by the laser machine due to reflection of copper mirror. |
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Thickness Range
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NCT
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Aluminum : 5.0mm Steel : 3.0mm SUS : 2.0mm Copper : 3.0mm |
All thickness are the maximum thickness that can be machined.
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Laser
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8.00mm
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Size Range
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NCT
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1250 x 2500mm
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Laser
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3500 X 1500mm
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Height of The Convex Point (height to the thickness ratio) |
Small Round Convex Hull
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5 : 1
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Vertical Convex Hull
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3 : 1
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Square Convex Hull
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10:1
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Minimum Machining Tolerance
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NCT
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± 0.05mm
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Laser
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± 0.03mm
|
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Bending Radius Range
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599mm
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Minimum Bending Tolerance
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± 0.05mm
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Available Welding Methods
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Resistance Spot Welding Argon Welding Laser Welding |
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Minimum Assembly Tolerance for Upper and Lower Cover
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± 0.20mm
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Minimum Welding Assembly Tolerances
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± 0.40mm
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Inspection Equipment
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2.5 Dimention Projector Height Gauge Digital Caliper Vernier Caliper |
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Painting Thickness
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Powder
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60 ~ 100 um
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The existing manual spraying method can only meet the ablve data requirments. |
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Liquid
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15 ~ 30 um
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