COFAN THERMAL

Skived Fin Heatsink

Skived Fin Heatsink | High-Density Thermal Management Solutions

Cofan’s Skived Fin Heatsinks are advanced thermal management devices engineered for high-performance cooling of electronic components. Manufactured using precision skiving technology, these heatsinks are crafted from a single block of high-conductivity aluminum or copper, forming both the base and fins as one seamless unit. This integrated construction maximizes thermal conductivity, eliminates joint resistance, and enables high-density fin arrangements for superior heat dissipation.

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Cofan_Skived_Fin_Heatsink

Product Information

Product Information

Product Information

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Product Information

− Cofan's SKIVED FIN HEATSINK −

− Cofan's Skived Fin heatsink Processes −

Skived Fin Heatsink

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What Is a Skived Fin Heatsink?

A skived fin heatsink is created by partially cutting thin layers of metal from a solid base using a precision wedge tool. These layers are then folded upright to form cooling fins. This process is repeated at exact intervals to produce closely spaced fins with a high aspect ratio, significantly increasing the available surface area for heat transfer.

Unlike extruded, bonded, or stamped heatsinks, the skived process produces a monolithic structure—the fins and base are a single piece of metal with no adhesives, soldering, or brazing. This ensures minimal thermal resistance and a direct, efficient path for heat conduction.

Advantages of Skived Fin Heatsinks

  • High Fin Density – Aspect ratios exceeding 50:1 in both copper and aluminum without CNC machining, wire EDM, or extrusion.
  • Superior Thermal Performance – Seamless base-to-fin interface eliminates thermal barriers.
  • Design Flexibility – Customizable fin geometry, spacing, and height for specific thermal and spatial requirements.
  • Cost Efficiency – Low tooling costs, no minimum production quantities, and economical copper fabrication.
  • Fast Prototyping – Quick sample turnaround for design validation and thermal testing.
  • Integration Ready – Easily combined with heat pipes, liquid cooling systems, and fans for enhanced cooling.
  • Reliability – No voids, delamination, or inhomogeneity associated with bonded or brazed fins.

Technologies Replaced by Skived Fin Heatsinks

  • Extruded Heatsinks
    Ideal for replacing obsolete or unavailable aluminum extrusion profiles with thermally equivalent, near-net shape designs without minimum order requirements.
  • Bonded & Folded Fin Heatsinks
    Matches or exceeds the fin density of bonded/folded designs while offering better thermal performance through integrated construction.
  • Brazed Folded Fin Heat Exchanger Chassis
    Eliminates the need for brazing by integrating the fin array into the base structure, reducing cost and improving conductivity.

Standard High Power Electronics Heatsinks

CofanThermal’s PowerFin heatsinks are engineered to provide optimal thermal management for high-performance, high-power, electronic devices. These heatsinks are designed to ensure efficient heat dissipation, improving device reliability and extending operational lifespan. Suitable for applications across industrial, automotive, telecom, and renewable energy sectors these heatsinks are optimized for cooling in natural or forced convection air-to-air regimes.  

When standard off-the-shelf solutions cannot meet your specific requirements for thermal performance, form factor, space constraints, material preferences, noise reduction, aesthetics, or cost considerations, Cofan provides the capability to manufacture and offer custom skived fin heatsink designs.  Outlined below are the geometric and mechanical design criteria for skived fin heatsinks.

Aluminum
Inches
Metric (MM)
Min
Max
Min
Max
*Flow Length
0.39
23.62
10
600
*Width
1.97
62.99
50
1600
Fin Height
0.20
4.72
5
120
Fin Thickness
0.004
0.08
0.1
2
Fin Gap
0.004
2.00
0.1
50
Base Thickness
0.02
1.38
0.5
35
Alloy
1060, 1100, 6063, 6101
Copper
Inches
Metric (MM)
Min
Max
Min
Max
*Flow Length
0.39
11.811
10
300
*Width
1.97
62.992
50
1600
Fin Height
0.20
4.7244
5
120
Fin Thickness
0.004
0.0394
0.1
1
Fin Gap
0.004
1.378
0.1
35
Base Thickness
0.02
1.378
0.5
35
Alloy
C110

Skived Power Fin Aluminum Heatsink Series

Manufactured with Cofan’s proprietary skived fin technology, this one-piece design maintains a monolithic, seamless heat path between the thermal base and fins.

Natural Convection Optimized Product Series

  • CFD-optimized fin spacing, thickness, and base geometry for passive cooling
  • Constructed from electrical-grade, ultra-high thermal conductivity aluminum
  • Custom machining and width/length configurations available

Natural Convection Part Number and Specifications Table

Width
Height
Flow
Length
Fin
Thickness
Fin
Spacing
Base
Thickness
Number
of Fins
Weight
Part Number
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
mm
lbs
kg
SKVA-10001
4.78
121.41
2.86
72.64
7
177.8
0.05
1.27
0.27
6.73
0.5
12.7
16
2.9
1.3
SKVA-10002
12
304.8
2.9
1.3
SKVA-10003
5.22
132.59
7
177.8
2.9
1.3
SKVA-10004
12
304.8
2.9
1.3
SKVA-10005
7.87
199.90
2.86
72.64
7
177.8
0.05
1.27
0.34
8.51
0.5
12.7
20
4.1
1.9
SKVA-10006
12
304.8
7.1
3.2
SKVA-10007
5.22
132.59
7
177.8
5.7
2.6
SKVA-10008
12
304.8
9.8
4.5
SKVA-10009
10.78
273.81
2.86
72.64
7
177.8
0.05
1.27
0.32
8.13
0.5
12.7
30
7.4
3.4
SKVA-10010
12
304.8
10.4
4.7
SKVA-10011
5.22
132.59
7
177.8
9.5
4.3
SKVA-10012
12
304.8
14.6
6.6

4.72" Wide Series

7.87" Wide Series

10.87" Wide Series

Forced Convection Optimized Products Series

  • Designed for high airflow environments
  • Fin geometry refined for minimal pressure drop and maximum forced convection efficiency
  • Electrical-grade, ultra-high thermal conductivity aluminum construction
  • Fully customizable width and length

Forced Convection Part Number and Specifications Table

Width
Height
Flow
Length
Fin
Thickness
Fin
Spacing
Base
Thickness
Number
of Fins
Weight
Part Number
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
mm
lbs
kg
SKVA-10013
4.78
121.41
2.86
72.64
7
177.8
0.05
1.27
0.19
4.83
0.5
12.7
20
3.2
1.5
SKVA-10014
12
304.8
5.6
2.5
SKVA-10015
5.22
132.59
7
177.8
4.9
2.2
SKVA-10016
12
304.8
8.3
3.8
SKVA-10017
7.87
199.90
2.86
72.64
7
177.8
0.05
1.27
0.20
5.08
0.5
12.7
30
4.9
2.2
SKVA-10018
12
304.8
8.5
3.8
SKVA-10019
5.22
132.59
7
177.8
7.4
3.3
SKVA-10020
12
304.8
12.6
5.7
SKVA-10021
10.78
273.81
2.86
72.64
7
177.8
0.05
1.27
0.32
8.13
0.5
12.7
45
7.3
3.3
SKVA-10022
12
304.8
12.5
5.7
SKVA-10023
5.22
132.59
7
177.8
10.9
4.9
SKVA-10024
12
304.8
18.7
8.5

4.72" Wide Series

7.87" Wide Series

10.87" Wide Series

Skived Power Fin Heatsink Fan Assembly Series

These Heatsinks are manufactured using Cofan’s Skived Fin Manufacturing Technology. This one-piece, integrated construction method ensures optimal thermal performance by maintaining a monolithic, seamless heat path between the heat source located on the thermal base and the heat-dissipating fins.

Forced Convection Standard Product Modular Series

  • Integrated heatsink and fan modules for turnkey cooling
  • CFD-optimized fin and fan matching for maximum performance
  • Built from electrical-grade, high-thermal-conductivity aluminum alloy
  • Modular, standard product configurations with custom machining available

Single Fan Series

Double Fan Series

″A″
″B″
″C″
Heatsink Length
Total Heatsink
Surface Area
Thermal
Resistance
Weight
Part Number*
Series Type
Fan Type
Inches
mm
Inches
mm
Inches
mm
Inches
mm
℃/W
lbs
kg
SKVA-10025
Single Fan
120mm, DC,
Ball Bearing
7.00
177.8
2.50
63.5
4.50
114.3
742.5
18,860
0.1
5.3
2.40
SKVA-10026
9.50
241.3
3.75
95.3
7.00
177.8
1,515.0
38,481
0.09
7.2
3.25
SKVA-10027
12.00
304.8
5.00
127.0
9.50
241.3
1,567.5
39,815
0.07
9.1
4.11
SKVA-10028
14.50
368.3
6.25
158.8
12.00
304.8
1,980.5
50,305
0.05
10.9
4.96
SKVA-10029
Double Fan
14.59
370.6
6.00
152.4
12.00
304.8
4,536.0
115,214
0.028
20.6
9.36
SKVA-10030
16.59
421.4
7.00
177.8
14.00
355.6
5,292.0
134,417
0.025
23.8
10.78
SKVA-10031
18.59
472.2
8.00
203.2
16.00
406.4
6,048.0
153,619
0.024
26.9
12.20

* Note:
1. Fans are ordered separately and not included in part number.
2. Cofan recommends fan part number: F-1225HH12B-R02 (25mm Fan Thickness, 12V, Duall Ball Bearing, 3200 RPM, No Connector; 2-Wire@4" Length)
3. Contact Factory for Tolerances and Dimensional Modifications or Customer Designs

Market Applications for Skived Fin Heatsinks

Computers & Electronic Components

  • CPU. BGA, GPU & LGA’s professors
  • Server cooling (Fan pack assemblies)
  • Network routers
  • Notebooks, memory products

LED Lighting

  • Sports stadium illumination
  • High bay & street lighting
  • Automotive
  • Phototherapy
  • UVC Sterilization
  • UVC Curling
  • Horticulture
  • Signs & displays (Architectural)

Telecommunications

  • 5G base stations
  • Antennas arrays
  • Cabinet & enclosures
  • Backhaul fiber optic
  • Modules
  • Radio unit

Industrial Equipment & Components

  • Variable speed motor controls
  • Uninterruptible power supplies
  • Wind turbines & generators
  • Air-to-air heat exchangers
  • EV batteries & recharging
  • Optoelectronics & lasers
  • LIDAR Systems
  • Photovoltaic
  • IGBT Inverters
  • Energy storage
  • Traction drive system
  • Smart grid systems
  • Power microgrids
  • Sic MOSFET’s
  • LASER’s & photonics
  • Solar

Defense & Aerospace

  • Chassis with integrated heat exchangers (May eliminate fin brazing operations)
  • Metal core PCB’s

* Maybe Combined with Cofan’s Hybrid Heatsink Manufacturing Process - Friction Stir Welding to produce increased flow lengths and widths.

Special Features Options Integrated Into Skiving Process

  • Screw/Bolt Head Countersink Reliefs
  • Mounting Flanges
  • Mounting/ Bracket Channels

Secondary CNC Machining Operations

  • CNC Machining (Tapped Holes, Mounting Bosses, recessed Cavities, etc.)
  • Rounded Edges for Safe Handling

Value Added Operations/ Capabilities

  • Mounting Hardware (Plus Pins, Captive Screw Assemblies) Attachment Methods
  • Thermal Interface Material
  • Fan/ Heatsink Assemblies
  • Integrated Heatpipes, Vapor Chambers and Liquid Cooling
  • Sheet Metal Shrouds for Ducted Airflow
  • Electromechanical Assembly

Finishing Operations

  • Anodizing
  • Plating (Chem Film, Nickel, Chrome, etc.)

Contact Manufacturing Services

  • Electromechnical Assembly
Need something special? Talk to our engineers today!
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